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Molex custom LED circuit components provide mass production design options
Molex, a global leader in complete interconnect solutions, is driving innovation in engineering and manufacturing by delivering custom LED circuit components across a wide range of electronics—from household appliances and computers to automotive and consumer devices. Molex’s LED solutions on PCB substrates are specifically designed to meet the high-volume production demands of industries such as automotive, consumer electronics, medical, military/aerospace, telecommunications, transportation, and industrial equipment.
At the heart of Molex’s success is its deep expertise in designing and manufacturing complex PCB components that address LED design, lighting, assembly, and production challenges. Whether it's a small indicator board or a full automotive LED module, Molex collaborates closely with its customers to ensure the best materials and LED board designs are chosen, optimizing both cost and performance.
Molex LED assemblies incorporate rigid boards as well as flexible polyester and polyimide circuits, enabling 3D illumination in advanced designs while reducing weight and thickness. The company uses proprietary bonding techniques to attach LEDs to flexible polyester circuits, offering a cost-effective, durable, and lightweight solution for adding simple electronic components. Integrated graphics overlays or Molex membrane switches provide a complete user interface, offering various options to enhance application features.
Polyimide-based LED circuits from Molex combine the durability of traditional PCBs with lighter weight and thinner profiles, making them ideal for compact spaces and harsh environments. These circuits also allow for greater flexibility in LED design, enhancing aesthetics and achieving striking 3D effects.
Mike O’Sullivan, Director of PCBA at Molex, emphasized: “For over two decades, Molex has been dedicated to solving LED design, lighting, and manufacturing challenges. Our team brings proven experience and unmatched capabilities in electrical, mechanical, thermal, optical, overmolding, and reliability engineering to deliver fully qualified LED packages.â€
Before shipment, each LED circuit component undergoes rigorous testing for brightness and color consistency to ensure quality. A batch-by-batch screening control system ensures uniform luminosity output. Molex LED packaging solutions are produced in ISO-certified facilities, maintaining the highest standards of quality and reliability.